Hot Melt Adhesive for Mattress Production
When gluing mattresses, a specific height, softness, or firmness of the product is formed. This requires a high-quality adhesive that creates a reliable, elastic bond line and withstands loads while maintaining structural integrity. The use of hot melt adhesive, especially PSA (Pressure Sensitive Adhesive) types based on synthetic rubber, is the standard in modern mattress manufacturing. This is due to the high setting speed, elasticity of the bond line, and eco-friendliness — specifically the absence of solvents.
Applications of Hot Melt Adhesive in Mattress Production
1. Production of Independent Spring Blocks (Pocket Spring). This is one of the most high-tech operations where adhesive is applied automatically.
Bonding rows of springs: Hot melt adhesive is applied to spunbond (non-woven fabric pockets) to connect individual rows of springs into a single block.
Requirements: The adhesive must possess high elasticity so as not to tear when springs are compressed and must not “crunch” or make noise during mattress use.
2. “Sandwich” Assembly – Interlayer Mattress Assembly. This is the process of joining different padding materials to create comfort layers.
Bonded materials: Polyurethane foam (foam rubber) of various densities, latex, coconut coir, felt, spunbond, Memory Foam.
Feature: Adhesive is applied via spray (spiral) method or in strips. It is important that the adhesive bond is soft and not tactiley perceptible through the upholstery.
| Parameter | Indication |
|---|---|
| Viscosity (Brookfield) at 160°C, cPs | 600 - 36000 |
| Working temperature, °C | 140 - 190 |
| Application Method | roller, cylinder |
| Shelf Life | 36 months |
| Form of issue | granules, pillows, ecoblocks |
Advantages of Hot Melt Adhesive for Mattress Production
- No Drying Required. Unlike water-based adhesives, hot melt adhesive does not require drying time. The mattress can be packed in film immediately after assembly. Water will not evaporate inside the packaging, eliminating the risk of mold.
- Eco-friendliness. 100% solids content, absence of volatile solvents and odor, which is critical for sleep components.
- Bond Line Elasticity. The adhesive bond stretches with the mattress materials, does not crack, and does not create extraneous sounds (squeaking, crunching).
LUX-X company offers a special line of hot melt adhesives for mattress assembly.
Prodas TM hot melt adhesive for bonding mattress layers is characterized by:
• long open time, allowing for adjustment of the bonding quality of large surfaces;
• optimal viscosity;
• high adhesion properties;
• strong and elastic adhesive bond;
• reliability and ease of use;
• eco-friendliness and safety for the environment.
BAM TM hot melt adhesives for bonding spring blocks possess fast setting speeds, a wide temperature range, and good gap-filling ability.
Advantages of Working With Us
Quality Assurance
We use raw materials from proven suppliers and reliable equipment throughout the manufacturing process.
Expert Consultations
Our specialists will provide detailed information regarding technical specifications, applications, and storage requirements.
Delivery Across Ukraine
We partner with leading transport companies to deliver products to any location across the country.
FAQ
- We are a wholesale-and-production company. But for your convenience, we process orders for adhesives starting from 10 kg.
- A product is delivered to a Buyer within five days from the instance of receiving an order from the Buyer.
- A product is delivered across the entire territory of Ukraine. Delivery can be included in the cost of the goods or paid by the Customer upon receipt in accordance with the tariffs of the carriers' service.
- LUX-X LLC is certified to DSTU ISO 9001:2015 and has all the approval documentation for producing commercial adhesives. The quality guarantee is confirmed by quality certificates for each lot of produced and sold products, and by safety and health certificates.
Purchase and Delivery of Hot Melt Adhesive for Mattress Production in Ukraine
Scientific and Production Enterprise “LUX-X” (LLC) ensures prompt delivery of industrial adhesives to any point in Ukraine, guaranteeing the stability of your business. We offer not just glue, but a comprehensive solution for bonding spring blocks, polyurethane foam, and textiles.
Before purchasing, our specialists will help select the hot melt adhesive grade corresponding to your equipment (automatic lines, spray application, manual guns) and materials.
